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Nitrogen ROI Calculator

Calculate your potential savings with on-site nitrogen generation

3 min read

Calculate Your Nitrogen Generation Savings

This calculator provides a conservative estimate of potential savings from switching to on-site nitrogen generation. Results are based on actual Sacramento customer data and industry-standard system costs.

For accurate analysis: After seeing your estimated savings, schedule a free 30-day assessment where we measure your actual consumption and provide custom recommendations.

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  <h3 class="text-xl font-bold mb-4 text-gray-900">Your Current Nitrogen Costs</h3>

  <div class="grid gap-4 md:grid-cols-2">
    <div>
      <label class="block text-sm font-medium text-gray-700 mb-2">
        Monthly Nitrogen Cost
        <span class="text-gray-500 text-xs block">How much do you currently spend on delivered nitrogen per month?</span>
      </label>
      <div class="relative">
        <span class="absolute left-3 top-3 text-gray-500">$</span>
        <input type="number" id="monthly-cost" value="3000" min="100" step="100"
          class="pl-8 w-full px-4 py-2 border border-gray-300 rounded-md focus:ring-2 focus:ring-blue-500 focus:border-transparent">
      </div>
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    <div>
      <label class="block text-sm font-medium text-gray-700 mb-2">
        Industry Type
        <span class="text-gray-500 text-xs block">Different industries have different usage patterns</span>
      </label>
      <select id="industry"
        class="w-full px-4 py-2 border border-gray-300 rounded-md focus:ring-2 focus:ring-blue-500 focus:border-transparent">
        <option value="food">Food Processing</option>
        <option value="metal">Metal Fabrication / Laser Cutting</option>
        <option value="brewing">Craft Brewing</option>
        <option value="manufacturing">General Manufacturing</option>
        <option value="other">Other</option>
      </select>
    </div>

    <div>
      <label class="block text-sm font-medium text-gray-700 mb-2">
        Operation Schedule
        <span class="text-gray-500 text-xs block">How many shifts do you operate?</span>
      </label>
      <select id="shifts"
        class="w-full px-4 py-2 border border-gray-300 rounded-md focus:ring-2 focus:ring-blue-500 focus:border-transparent">
        <option value="1">1 Shift (8 hours/day)</option>
        <option value="2">2 Shifts (16 hours/day)</option>
        <option value="3">3 Shifts (24/7 operation)</option>
      </select>
    </div>

    <div>
      <label class="block text-sm font-medium text-gray-700 mb-2">
        Seasonal Variation
        <span class="text-gray-500 text-xs block">Does your nitrogen usage vary significantly by season?</span>
      </label>
      <select id="seasonal"
        class="w-full px-4 py-2 border border-gray-300 rounded-md focus:ring-2 focus:ring-blue-500 focus:border-transparent">
        <option value="low">Consistent year-round</option>
        <option value="medium">Some variation (±25%)</option>
        <option value="high">High variation (2-3x peak vs. off-season)</option>
      </select>
    </div>
  </div>

  <button id="calculate-btn"
    class="mt-6 w-full bg-blue-600 text-white py-3 px-6 rounded-md font-medium hover:bg-blue-700 transition-colors">
    Calculate My Savings
  </button>
</div>

<!-- Results Section -->
<div id="results" class="hidden">
  <div class="bg-white p-6 rounded-lg border-2 border-blue-500">
    <h3 class="text-2xl font-bold mb-6 text-gray-900">Your Estimated Savings</h3>

    <div class="grid gap-6 md:grid-cols-3 mb-6">
      <div class="bg-blue-50 p-4 rounded-lg text-center">
        <div class="text-sm text-gray-600 mb-1">Annual Savings</div>
        <div id="annual-savings" class="text-3xl font-bold text-blue-600">$0</div>
      </div>

      <div class="bg-green-50 p-4 rounded-lg text-center">
        <div class="text-sm text-gray-600 mb-1">Payback Period</div>
        <div id="payback-period" class="text-3xl font-bold text-green-600">0 mo</div>
      </div>

      <div class="bg-purple-50 p-4 rounded-lg text-center">
        <div class="text-sm text-gray-600 mb-1">5-Year Savings</div>
        <div id="five-year-savings" class="text-3xl font-bold text-purple-600">$0</div>
      </div>
    </div>

    <div class="border-t pt-6">
      <h4 class="font-bold text-gray-900 mb-4">Cost Breakdown</h4>
      <div class="space-y-3">
        <div class="flex justify-between items-center">
          <span class="text-gray-600">Current Annual Cost (Delivered Nitrogen)</span>
          <span id="current-annual" class="font-semibold text-gray-900">$0</span>
        </div>
        <div class="flex justify-between items-center">
          <span class="text-gray-600">Estimated System Cost</span>
          <span id="system-cost" class="font-semibold text-gray-900">$0</span>
        </div>
        <div class="flex justify-between items-center">
          <span class="text-gray-600">Annual Operating Cost (On-Site)</span>
          <span id="operating-cost" class="font-semibold text-gray-900">$0</span>
        </div>
        <div class="flex justify-between items-center pt-3 border-t">
          <span class="text-gray-900 font-bold">Net Annual Savings</span>
          <span id="net-savings" class="font-bold text-green-600">$0</span>
        </div>
      </div>
    </div>

    <div id="recommendation" class="mt-6 p-4 bg-yellow-50 border-l-4 border-yellow-400 rounded">
      <p class="text-sm text-gray-700"></p>
    </div>

    <div class="mt-6 text-center">
      <p class="text-gray-600 mb-4">Ready to see your <strong>actual</strong> savings potential?</p>
      <a href="/contact/assessment/"
        class="inline-block bg-green-600 text-white py-3 px-8 rounded-md font-medium hover:bg-green-700 transition-colors">
        Schedule Free 30-Day Assessment
      </a>
      <p class="text-sm text-gray-500 mt-3">We'll measure your actual consumption and provide custom recommendations</p>
    </div>
  </div>
</div>

Important Notes About This Calculator

Conservative Estimates

This calculator uses conservative assumptions to provide realistic (not inflated) savings estimates:

  • System costs: Include installation, typical markup, and contingencies
  • Operating costs: Based on Sacramento electricity rates ($0.18/kWh average)
  • Maintenance: 3% annual (industry standard)
  • Efficiency: Assumes 60% average load (real-world operations)

Why actual savings often exceed these estimates:

  • Calculator doesn’t include hidden costs (emergency deliveries, labor, quality issues)
  • Doesn’t account for vendor oversizing (30-60% common)
  • Conservative on system cost (actual quotes often lower after measurement)
  • Doesn’t include floor space value or production flexibility benefits

Factors Not Included

Additional savings you may realize:

  • Emergency delivery fees ($500-2,000+ per occurrence)
  • Labor time managing deliveries (2-8 hours/week typical)
  • Production delays waiting for nitrogen
  • Quality improvements (oxidation prevention, contamination elimination)
  • Floor space reclaimed from cylinder storage
  • Ability to accept rush orders without nitrogen concerns

For comprehensive ROI analysis including these factors: Schedule a Free Assessment - We’ll measure your actual consumption and calculate total cost of ownership.


How We Right-Size Systems (vs. Vendor Oversizing)

The National Vendor Approach

Standard industry practice:

  1. Estimate consumption based on equipment and production
  2. Add 30-40% “safety margin” “just to be safe”
  3. Recommend larger system than needed
  4. Result: 30-60% oversized systems common

Why they oversize:

  • Liability protection (never want to be undersized)
  • Sell more expensive equipment
  • Don’t know actual consumption (no measurement)
  • One-size-fits-all recommendations

Cost to you:

  • Wasted capital ($30,000-100,000+ overspending)
  • Inefficient operation (energy waste)
  • Longer payback period
  • Same reliability as right-sized system

Our Measurement-First Approach

Right-sizing methodology:

  1. Measure actual consumption for 30-90 days
  2. Analyze peak demands, patterns, variations
  3. Right-size for measured demand + 10-15% buffer
  4. Optimize for efficient operation at all load levels

Result: 20-50% lower system cost, faster payback, same reliability

Example from Sacramento food processor:

  • National vendor quote: 500 SCFM system, $285,000
  • Actual measured peak: 182 SCFM
  • Right-sized system: 200 SCFM, $68,000
  • Savings: $217,000 on equipment alone

See full case study →


Next Steps

1. Use This Calculator

Get a rough estimate of your savings potential. Remember: Actual savings typically exceed calculator estimates by 30-50% when hidden costs are included.

2. Schedule Free Assessment

What’s included:

  • 30-90 day data logging of actual consumption
  • Peak demand analysis
  • System sizing recommendation
  • Custom ROI analysis with your numbers
  • Total cost of ownership comparison
  • No obligation, no pressure

Schedule Assessment →

3. Review Case Studies

See real results from Sacramento businesses in your industry:

4. Explore Industry Solutions

Learn about nitrogen generation for your specific industry:


Questions About Your Results?

Call us: (916) XXX-XXXX

Email: Contact form

Common questions:

  • “Is the calculator accurate for my situation?”
  • “What would my actual system cost?”
  • “How long does the assessment take?”
  • “Do I need to commit to anything?”

We’re happy to discuss your specific situation and explain the methodology behind these estimates.

Ready to Learn More?

Schedule a free assessment to see how much you could save with right-sized nitrogen generation.

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