Frequently Asked Questions

Nitrogen System Sizing & Assessment

Why are 70% of nitrogen systems incorrectly sized?

Equipment suppliers use estimates plus safety margins instead of measuring actual consumption. Our data logging service measures real usage patterns before recommending system size, eliminating guesswork and reducing costs by 15-30%.

The Traditional Problem:

• Suppliers estimate consumption based on equipment specs
• Add 20-30% “safety margins” without data
• Results in oversized, expensive systems
• Higher operating costs and unnecessary complexity

Our Data-Driven Solution:

• 2-4 week professional monitoring of actual consumption
• Analysis of peak demand and usage patterns
• Right-sizing based on measured data
• Performance guarantees with precise specifications

How much does nitrogen system assessment cost?

Professional assessment costs $500-$2,000 depending on facility complexity:

• Simple applications (single connection point): $500-$750
• Complex multi-department facilities: $1,250-$2,000
• Assessment includes: Equipment installation, 2-4 week monitoring, comprehensive report, and sizing recommendation with performance guarantee

What’s Included:

• Initial 30-60 minute consultation
• Professional monitoring equipment installation (2-4 hours)
• 24/7 data collection for 2-4 weeks
• Detailed consumption analysis report
• Right-sizing recommendation with ROI analysis
• Performance guarantee specifications

What industries benefit most from on-site nitrogen generation?

Food Processing Companies using nitrogen for packaging and preservation see 20-25% cost reductions. Metal fabrication shops using laser cutting achieve 15-30% savings plus improved cut quality. Craft breweries benefit from 25-35% cost reduction with improved supply security.

Sacramento Market Breakdown:

• 67 Food Processors: Modified atmosphere packaging, preservation
• 15+ Metal Fabricators: Laser cutting, heat treatment atmospheres
• 50+ Craft Breweries: Tank blanketing, dispensing systems
• Electronics/Pharmaceutical: Inert atmosphere applications

Assessment Process & Timeline

How long does the assessment process take?

Complete assessment requires 2-4 weeks for data collection after 2-4 hour equipment installation:

Phase 1: Initial Consultation (Free, 30-60 minutes)

• Facility walkthrough and application review
• Custom monitoring plan development
• Preliminary cost analysis

Phase 2: Equipment Installation (2-4 hours)

• Professional monitoring equipment setup
• Connection to key nitrogen consumption points
• Remote monitoring system activation

Phase 3: Data Collection (2-4 weeks)

• 24/7 consumption monitoring
• Peak demand identification
• Usage pattern analysis during normal operations

Phase 4: Analysis & Recommendations (3-5 business days)

• Comprehensive consumption report
• Right-sizing recommendation with performance guarantee
• ROI analysis and implementation timeline

What happens during the initial consultation?

Our initial consultation is a free 30-60 minute facility walkthrough where we:

• Review your current nitrogen applications and consumption
• Examine existing delivery or generation equipment
• Identify optimal monitoring points for data collection
• Develop a custom monitoring plan for your operations
• Provide preliminary consumption estimates and cost analysis
• Explain the assessment process and timeline

No obligation - you receive valuable insights about your nitrogen usage even if you don’t proceed with full assessment.

Technical Specifications & Requirements

What nitrogen purity levels are required for different applications?

Food Processing: 99.5-99.9% for direct food contact applications Metal Fabrication Laser Cutting: 99.5-99.99% for clean, oxidation-free cuts Craft Brewery Tank Blanketing: 99.0-99.5% purity for quality protection Heat Treatment: 95-98% depending on metallurgy requirements Electronics Manufacturing: 99.5-99.9% for oxidation prevention

Purity Considerations:

• Higher purity = higher equipment cost and energy consumption
• We right-size purity requirements based on your actual applications
• Over-specifying purity wastes money on unnecessary equipment complexity
• Under-specifying risks product quality and process reliability

What size nitrogen generator do I need?

Generator sizing depends on your measured consumption patterns, not equipment estimates:

Typical Consumption by Industry:

• Food Processing: 100-2000 SCFH (standard cubic feet per hour)
• Metal Fabrication: 300-2000 SCFH
• Craft Breweries: 75-1500 SCFH
• General Industrial: 50-5000 SCFH depending on applications

Our Sizing Process:

• Measure actual consumption during normal operations
• Identify peak demand periods and seasonal variations
• Factor in growth plans and operational changes
• Size for efficiency, not maximum theoretical capacity
• Provide performance guarantee based on measured data

Cost Analysis & ROI

How much can I save with on-site nitrogen generation?

Savings depend on your current costs and consumption patterns:

Typical Savings by Nitrogen Source:

• High-pressure cylinders: 60-80% cost reduction
• Liquid nitrogen delivery: 40-60% savings
• Bulk tank rental: 30-50% reduction

Sacramento Area Delivered Costs:

• High-pressure cylinders: $2.50-$4.00 per 100 cubic feet
• Liquid nitrogen: $0.80-$1.20 per 100 cubic feet
• Delivery charges: $150-$500 per delivery cycle
• Storage rental: $200-$400 monthly for liquid tanks

On-Site Generation Costs:

• Operating cost: $0.15-$0.35 per 100 cubic feet
• Typical payback period: 12-24 months
• Equipment investment: $25,000-$85,000 (varies by capacity)

What’s included in the equipment investment?

A complete nitrogen generation system includes:

Core Equipment:

• PSA (Pressure Swing Adsorption) nitrogen generator
• Air compressor and treatment system
• Nitrogen storage tank and pressure regulation
• Filtration and purity monitoring equipment

Installation & Commissioning:

• Professional system installation and startup
• Electrical connections and control systems
• Performance verification and testing
• Operator training and documentation

Ongoing Support:

• Equipment warranty (typically 2-5 years)
• Maintenance contracts available (8-12% of installation cost annually)
• 24/7 technical support and remote monitoring options
• Parts availability and service response guarantees

Service Area & Support

Do you serve my area in Sacramento?

We provide professional nitrogen generation services throughout the Sacramento Metropolitan Area within a 50-mile radius:

Primary Service Counties:

• Sacramento County (primary focus)
• Placer County (Roseville, Rocklin, Auburn)
• El Dorado County (Folsom, El Dorado Hills)
• Yolo County (Davis, Woodland, West Sacramento)
• Solano County (Vacaville, Fairfield)

Industrial Concentrations We Serve:

• Sacramento Industrial District: Food processing and general manufacturing
• West Sacramento: Agricultural processing and packaging operations
• Folsom/Roseville: Technology and electronics manufacturing
• Davis/Woodland: Research facilities and specialty manufacturing

What ongoing support do you provide?

Maintenance Contracts:

• Annual preventive maintenance (recommended)
• Priority service response for equipment issues
• Parts replacement and system optimization
• Performance monitoring and efficiency reviews

Technical Support:

• 24/7 phone support for operational questions
• Remote monitoring capabilities where applicable
• Troubleshooting assistance and system optimization
• Operator training and best practices guidance

Performance Guarantees:

• Nitrogen purity specifications (±5% accuracy)
• System uptime guarantees (99.5% with proper maintenance)
• Energy efficiency performance standards
• Response time commitments for service calls

---

Ready to eliminate nitrogen sizing guesswork? Schedule your free consultation to discover how much you can save with properly sized nitrogen generation.

Questions? Call (916) 555-0123 or email info@nitrogen.mytia.net for immediate assistance from Sacramento’s nitrogen generation experts.